PRICE-LIST TEST

 

Price-list Test

  1. Chemical Analysis (Wet Analysis)
  2. Chemical Analysis by Vacuum Emission Spectrometer
  3. Mechanical Testing
  4. Impact Test by IS / BS Machine
  5. Impact Test By ASTM Machine
  6. Metallography
  7. Corrosion Test
  8. Miscellaneous Test
  1. Heat Treatment
  2. Non Destructive Test at Your Works / Site
  3. Welding Consumable
  4. Failure Analysis
  5. Macro Etch Test of Pipe
  6. Machining Charges for Tensile Test / Nick Break Specimen
  7. Machining Charges for Bend Test / Hardness Test Specimen
  1. Machining Charges for Side Bend Test Specimen
  2. Machining Charges for Flattening / Flairing Test Specimen
  3. Cutting Charges (C.S) Per Cut
  4. Cutting Charges For Fillet Weld Test Piece Per Cut
  5. Machining Charges Per Impact Specimen

Price List: Chemical, Mechanical, Metallographic Test, Corrosion Test & NDT of Metals

Chemical Analysis (Wet Analysis)

Item Code Description Price
A1 Ferrous metal each element (Except Carbon & Sulphur) On Request
A2 Non-Ferrous metal each element On Request
A3 Ferro Alloy each element On Request
A4 Purity of Cd, Mg, Si, Ag, Ni, Pb, Sn, Zn metal for each sample On Request
A5 Hastelloy (Minimum) On Request
A6 % of Aluminum in Aluminum base sample On Request
A7 % of Copper in copper base On Request
A8 Identification of material On Request
A9 Carbon / Sulphur by LECO each element On Request
Note : Drilling or chips submitted for analysis should be clean and dry & should have minimum 20 gms weight.

Chemical Analysis by Vacuum Emission Spectrometer (Iron Base)

No. of elements per sample

Item Code Description Price
B1 More than 4 elements [per element] On Request
B2 2 to 4 elements [per element] On Request
B3 Only 1 element On Request
B4 Only Nitrogen or Boron On Request
B5 Nitrogen or Boron with other 5 minimum elements by Spectrometer On Request
B6 Identification of Material On Request

Chemical Analysis by Vacuum Emission Spectrometer (Aluminum Base)

No. of elements per sample

Item Code Description Price
B7 More than 4 elements [per element] On Request
B8 2 to 4 elements [per element] On Request
B9 Only 1 element On Request
B10 Purity of Aluminum On Request
B11 Identification of Material On Request

Chemical Analysis by Vacuum Emission Spectrometer (Nickel or Copper Base)

No. of elements per sample

Item Code Description Price
B12 More than 4 elements [per element] On Request
B13 2 to 4 elements [per element] On Request
B14 Only 1 element On Request
B15 Purity of Nickel / Copper On Request
B16 Identification of Material On Request
Note : Solid samples submitted for spectrometric analysis should have approximately one inch cross sectional area and should be homogeneous.

Mechanical Testing

Item Code Description Price
C1 Tensile test On Request
C2 Tensile test with Extensometer for 0.2%, 0.5%, 1.0% proof stress On Request
C3 Bend test, Root, Face, Side Bend Test, Double Bend Test On Request
C4 Tensile Test for Tor Steel Bar upto 25 mm diameter On Request
C5 Tensile Test for Tor Steel Bar over 25 mm diameter On Request
C6 Re-Bend Test Including Ageing upto 25mm diameter/ over 25mm diameter On Request
C7 Unit Weight Measurement Test On Request
C8 Flattening / Flaring / Drift expansion / Reverse Flattening / Reverse Bend Test On Request
C9 Proof Load Test on Nut upto 600 kN On Request
C10 Proof Load Test on Nut over 600 kN On Request
C11 Proof Load of Bolt upto 400 kN / over 400 kN On Request
C12 Shear test of Bolt / Shear pin On Request
C13 Full size Breaking of Bolt upto 400 kN / over 400 kN On Request
C14 Wedge Load Test of Bolt upto 400 kN / over 400 kN On Request
C15 Hardness Test Rockwell A, B, C On Request
C16 Brinell Hardness Test PER INDENTATION upto 187.5kg / 2.5mm Ball Dia On Request
C17 Vickers Hardness Test PER INDENTATION On Request
C18 Retempering Test of bolts and studs On Request
C19 Compression Test of Spring (Max. 4 Readings) On Request
C20 Pullout Test of Mockup Test piece (per pipe) On Request
C21 Tear Test, Peel Test, Wrap Test On Request
C22 Cantilever Test On Request
C23 NickBreak Test On Request
C24 Glass Content Test On Request
C25 High Temperature Tensile Test upto 700oC. On Request
C26 Fracture Test On Request
C27 Macro Test of Butt weld sample / Fillet weld sample On Request
C28 Macro test of welded sample with machining upto 20 mm thickness On Request
C29 Macro test of welded sample with machining over 20 mm upto 50 mm thickness On Request
C30 Macro test of welded sample with machining over 50 mm upto 200 mm thickness On Request
C31 Dimension Measurement (Per Dimension) On Request
C32 Shear test on clad plate with machining (upto 40 mm thickness) On Request
C33 Shear test on clad plate with machining (over 40 mm thickness) On Request
C34 Permanent Set Test per washer On Request
C35 Permanent Load Test per washer On Request
C36 Twist test of washer per washer On Request
C37 Cold Crushing Strength of Refractory On Request
C38 Bulk Density of Refractory On Request
C39 StrainageEmbrittlement Test as per IS – 6240 On Request
C40 Erichsen Cupping Test On Request
C41 Tensile test after Pre-Stretching On Request
C42 Root bend, Face Bend, Side Bend test after Pre-Stretching On Request
C43 Bend Test of Tubes & Pipes On Request
C44 Brinell Hardness Test at 10mm dia / 3000 kg (Per Sample) On Request

Impact Test by IS / BS Machine

Item Code Description Price
D1 Impact test Izod/ Charpy at room temp. On Request
D2 Impact test upto –50oC (minus) On Request
D3 Impact test below –50oC (minus) & upto – 196oC (minus) On Request
D4 Impact test after Pre-Stretching On Request

Impact Test by ASTM Machine

Item Code Description Price
E1 Impact Test Charpy at Room Temp. On Request
E2 Impact Test upto – 50oC (minus) On Request
E3 Impact Test below –50oC (minus) & upto –196oC (minus) On Request
E4 Impact Test after Pre-Stretching On Request

Metallography

Item Code Description Price
F1 Micro Structure examination per Location (Parent Metal) On Request
F2 Microstructure examination of welded sample (Upto 20mm / Above 20mm) On Request
F3 Photograph per location (Two copies) On Request
F4 Microstructure examination of Aluminum, Copper, Titanium&its alloys On Request
F5 Inclusion Ratingas per IS-4163 & ASTM E-45 Method : A On Request
F6 Grain size determination (As received condition) On Request
F7 Austenitic Grain Size determination as per ASTM E-112 On Request
F8 Case Depth /Decarburizing Depth / Linear Measurement On Request
F9 Non-Destructive Microstructure (Replica at our Lab) On Request
F10 Quantitative metallography (By IMAGE ANALYSER) (Average of 5 fields) On Request
F11 Coating thickness Measurement by Microscopic method/ Anodized layer On Request
F12 Macro Examination as per ASTM E – 381 On Request
F13 Macro Examination with weld width measurement On Request
F14 Macro Examination with weld width & stud Penetration On Request
F15 Macro Test of Tube to Tube sheet Mockup joint On Request
F16 Minimum Leak Path per location On Request
F17 Ring Test of TMT Bar with Photograph On Request
F18 Mesh Size Measurement On Request
F19 % Ferrite by feritscope method, per location On Request
F20 Volume Fraction Ferrite by metallographic method E-562 (Avg. of 10 fields) On Request
F21 Mounting charges upto 1" diameter of mould On Request
F22 Microindentation Hardness test (10 gm to 100 gm) On Request
F23 Test as per ASTM G-28 Method 'A' On Request
F24 Inclusion Rating as per ASTM E-45 Method 'D' (Only MnS Inclusion) On Request

Corrosion Test as Per ASTM – A – 262 Specification

Item Code Description Price
G1 Practice 'A' On Request
G2 Practice 'B' On Request
G3 Practice 'C' On Request
G4 Practice 'E' (For thickness / diameter upto 10 mm) On Request
G5 Practice 'E' (For thickness / diameter over 10 mm to 20 mm) On Request
G6 Practice 'E' (For thickness / diameter over 20 mm) On Request
G7 Cutting charges over 10 mm thickness / diameter of specimen On Request

Corrosion Test as Per DIN EN ISO 3651 – 2 Specification

Item Code Description Price
G8 As per Method 'A' On Request
G9 As per Method 'B' On Request
G10 As per Method 'C' On Request
G11 Cutting charges over 10 mm thickness / diameter of specimen On Request
G12 Hydrogen Induced Cracking Test (HIC) (96 hours test as per NACE TM 0284) On Request
G13 Sulphide Stress Corrosion Cracking Test (SSCC) as per NACE TM-0177 (720 hrs.) On Request
G14 SSCC at elevated temp. & pressure as per NACE TM – 0177 (720 hrs.) On Request
G15 Chloride Stress Corrosion Cracking Test as per ASTM G 36 On Request
G16 Pitting Corrosion Test as per ASTM G 48 Method: A(24 hrs.) On Request
G17 Pitting Corrosion Test as per ASTM G 48 Method: A(72 hrs.) On Request
G18 Crevice Corrosion Test as per ASTM G 48 Method: B(720 hrs.) On Request
G19 Pitting Corrosion Test as per ASTM G 48 Method : C (72 Hours) On Request
G20 Pitting Corrosion Test as per ASTM G 48 Method : E (24 Hours) On Request
G21 Crevice Corrosion Test as per ASTM G 48 Method : D (72 Hours) On Request
G22 Crevice Corrosion Test as per ASTM G 48 Method : F (24 Hours) On Request
G23 Four Point Bend Test as per NACE TM – 0177 On Request

Corrosion Test as Per ASTM A 923

G24 Practice ‘A’ On Request
G25 Practice ‘B’ On Request
G26 Practice ‘C’ On Request

Miscellaneous Test

Item Code Description Price
H1 Mercurous Nitrate Test On Request
H2 Mass of Zinc Coating Test ( By Stripping method) On Request
H3 Mass of Zinc Coating Test ( By Coating Thickness Gauge) On Request
H4 Adhesion Test / Hammer Test On Request
H5 Uniformity Test / Preece Test On Request
H6 Chemical Analysis by XRF Method at our lab (PMI) (Per Sample) On Request
H7 Surface Roughness Measurement Test (per location) On Request
H8 Coating Identification Test On Request
H9 Salt spray Test as per ASTM B-117 (24 Hrs.) On Request
H10 Electrical Conductivity Measurement Test On Request

Heat Treatment

Item Code Description Price
I1 Ageing upto 3000C (Max 50 Hrs.) per batch On Request
I2 Simulation Heat Treatment & Stress relieving(Temp. Below 7000 C) per hour On Request
I3 Normalizing, Solution Annealing etc.(Above 7000& upto 10600 C) perhour (Furnace Size : 350 X 450 X 700 mm) On Request

Non Destructive Test at your Works / Site

Item Code Description Price
J1 Ultrasonic Thickness Measurement (with 0.1 mm Least Count) On Request
J2 Ultrasonic Thickness Measurement (with 0.01 mm Least Count & Continuous Scanning) On Request
J3 Ultrasonic Flaw Detection On Request
J4 Magnetic Particle Inspection
(A) Yoke Method ; (a) Dry Method
(B) Coil Method b) Wet-Visible Method
(C) Center Conductor Method     (c) Wet Fluorescent Method
On Request
J5 Dye Penetrant Inspection (Visible / Fluorescent) On Request
J6 Hardness Test : On Request
J7 Insitu Metallography (Replica Test) : On Request
J8 Chemical Analysis by Portable XRF Machines (PMI Test) On Request
J9 Coating Thickness Measurements : On Request
J10 Surface Roughness Measurement (Ra, Rz, etc,) On Request
J11 %Ferrite in stainless steel & duplex stainless steel by feritscope Method On Request
J12 Insitu-internal Oxide Scale Thickness measurement of Boiler Tubes On Request
J13 Radiography of weld joints, casting, etc. On Request
J14 Remote Visual Inspection (Videoscopy for internal inspection of tubes, pipes & Headers) On Request
J15 Adhesive pull off test of coating On Request
J16 Holiday Test/Spark Test/Pin Hole detection On Request
J17 Salt Contamination (Bresle Test) On Request
J18 Dry Film thickness of coating On Request
J19 Wet Film thickness of coating On Request
J20 Multi Cross Hatch test On Request
J21 Dust Test On Request
J22 Surface Profile Measurement On Request

Conditions for Non Destructive Tests Work at Your Site

  • Traveling, lodging & Boarding Charges extra as actual, where applicable.
  • Provision for Safe storage of equipments to be arranged by client.
  • Provision of light, electrical supply points which are necessary for doing work to be arranged by client.
  • Provision of Scaffolding / Ladder wherever required to be arranged by client.
  • Issue of gate passes, work permits and safety permits for doing required work to be arranged by client.
  • Provision of Transport facilities at site to be arranged by client.
  • Provision of helpers, electricians, technicians, engineers etc. as may be required for job to be arranged by client.

Welding Consumable (Electrode / Wire) Qualification & Welder Qualification

Item Code Description Price
K1 AS PER ASME / AWS / IS / IBR/ISO / EN or Other Specific Code (Welding in our scope) On Request
K2 Diffusible Hydrogen content test as per AWS / IS / ISO On Request
K3 Moisture content test as per AWS / IS / ISO On Request

Failure Analysis

Item Code Description Price
L1 Failure analysis to know the root cause of failure. On Request

Macro Etch Test of Pipe

Item Code Description Price
M1 Upto 50 mm OD (Upto 2") On Request
M2 Over 50 mm upto 100 mm OD (2" to 4") On Request
M3 Over 100 mm upto 150 mm OD (4" to 6") On Request
M4 Over 150 mm upto 200 mm OD (6" to 8") On Request
M5 Over 200 mm upto 250 mm OD(8" to 10") On Request
M6 Over250 mm upto 300 mm OD (10" to 12") On Request
M7 Over 300 mm upto 350 mm OD (12" to 14") On Request
M8 Over 350 mm upto 400 mm OD (14" to 16") On Request

Machining Charges for Tensile Test / Nick Break Specimen CS, AS, Cu, AI Base Material (Thickness / Diameter)

Item Code Description Price
N1 Upto 10 mm On Request
N2 Over 10 mm upto 20 mm On Request
N3 Over 20 mm upto 40 mm On Request
N4 Over 40 mm upto 60 mm On Request
N5 Over 60 mm upto 100 mm On Request
N6 Over 100 mm upto 200 mm On Request
N7 Threading charges for small sample / Welding of tube for mockup On Request
N8 Plugging Charges upto 25 mm ID pipe On Request
N9 Removal of Backing Strip On Request

Machining Charges for Tensile Test / Nick Break Specimen Stainless Steel (SS) Base Material (Thickness / Diameter)

Item Code Description Price
N11 upto 10 mm On Request
N12 Over 10 mm upto 20 mm On Request
N13 Over 20 mm upto 40 mm On Request
N14 Over 40 mm upto 60 mm On Request
N15 Over 60 mm upto 100 mm On Request
N16 Over 100 mm upto 200 mm On Request

MACHINING CHARGES FOR TENSILE TEST / NICK BREAK SPECIMEN DUPLEX STAINLESS STEEL (DSS) / Ni Base / Ti Base Material (Thickness/Diameter)

Item Code Description Price
N21 Upto 10 mm On Request
N22 Over 10 mm upto 20 mm On Request

Machining Charges For Tensile Test / Nick Break Specimen Duplex Stainless Steel (DSS)/Ni Base Material (Thickness / Diameter)

Item Code Description Price
N23 Over 20 mm upto 40 mm On Request
N24 Over 40 mm upto 60 mm On Request
N25 Over 60 mm upto 100 mm On Request
N26 Over 100 mm upto 200 mm On Request
Note : Above charges are applicable for sample width upto 40 mm for C.S. & 35 mm width other than CS material. (For sample width over these, cutting charges will be extra as per Group R)

Machining Charges For Bend Test / Hardness Test Specimen. CS, AS, SS, CU, AI Base Material (Thickness / Diameter)

Item Code Description Price
O1 Upto 10 mm On Request
O2 Over10 mm upto 20 mm On Request
O3 Over 20 mm upto 40 mm On Request
O4 Over 40 mm upto 60 mm On Request
O5 Over 60 mm upto 100 mm On Request
O6 Over 100 mm upto 200 mm On Request
O7 For bend specimen of welded material over 10 mm thickness as ASME Section IX On Request

Machining Charges For Bend Test / Hardness Test Specimen. Stainless Steel (SS) Base Material (Thickness / Diameter)

Item Code Description Price
O11 upto 10 mm On Request
O12 Over 10 mm upto 20 mm On Request
O13 Over 20 mm upto 40 mm On Request
O14 Over 40 mm upto 60 mm On Request
O15 Over 60 mm upto 100 mm On Request
O16 Over 100 mm upto 200 mm On Request
O17 For bend specimen of welded material over 10 mm thickness as per ASMESectionIX On Request

MACHINING CHARGES FOR BEND TEST / HARDNESS TEST SPECIMEN. DUPLEXSTAINLESS STEEL (DSS) / Ni Base / Ti Base Material (Thickness / Diameter)

O21 Upto 10 mm On Request
O22 Over 10 mm upto 20 mm On Request
O23 Over 20 mm upto 40mm On Request
O24 Over 40 mm upto 60 mm On Request
O25 Over 60 mm upto 100 mm On Request
O26 Over 100 mm upto 200 mm On Request
O27 For Bend Specimen of welded material Over 10 mm thickness as per ASME Section IX. On Request

Machining Charges for Side Bend Test Specimen for CS, AS, SS, Cu, AI Base Material (Thickness / Diameter)

Item Code Description Price
P1 upto 10 mm On Request
P2 Over10 mm upto 20 mm On Request
P3 Over 20 mm upto 40 mm On Request
P4 Over 40 mm upto 60 mm On Request
P5 Over 60 mm upto 100 mm On Request
P6 Over 100 mm upto 200 mm On Request

MACHINING CHARGES FOR SIDE BEND TEST SPECIMEN FOR STAINLESS STEEL (SS) Base Material (Thickness / Diameter)

Item Code Description Price
P11 upto 10 mm On Request
P12 Over10 mm upto 20 mm On Request
P13 Over 20 mm upto 40 mm On Request
P14 Over 40 mm upto 60 mm On Request
P15 Over 60 mm upto 100 mm On Request
P16 Over 100 mm upto 200 mm On Request

MACHINING CHARGES FOR SIDE BEND TEST SPECIMEN FOR DUPLEX STAINLESS STEEL (DSS) / Ni Base / Ti Base Material (Thickness / Diameter)

Item Code Description Price
P21 upto 10 mm On Request
P22 Over10 mm upto 20 mm On Request
P23 Over 20 mm upto 40 mm On Request
P24 Over 40 mm upto 60 mm On Request
P25 Over 60 mm upto 100 mm On Request
P26 Over 100 mm upto 200 mm On Request

Machining Charges for Flattening / Flairing Test Specimen

Item Code Description Price
Q1 upto 50 mm OD (upto 2") On Request
Q2 Over 50 mm upto 100 mm OD (2" to 4") On Request
Q3 Over 100 mm upto 150 mm OD (4" to 6") On Request
Q4 Over 150 mm upto 200 mm OD (6" to 8") On Request
Q5 Over 200 mm upto 250 mm OD(8" to 10") On Request
Q6 Over250 mm upto 300 mm OD (10" to 12") On Request
Q7 Over 300 mm upto 350 mm OD (12" to 14") On Request
Q8 Over 350 mm upto 400 mm OD (14" to 16") On Request

CUTTING CHARGES PER CUT CS, AS, Cu & Al Base Material Thickness / Diameter

Item Code Description Price
R1 upto 10 mm thickness On Request
R2 Over 10 mm upto 20 mm On Request
R3 Over 20 mm upto 40 mm On Request
R4 Over 40 mm upto 60 mm On Request
R5 Over 60 mm upto 100 mm On Request
R6 Over 100 mm upto 200 mm On Request

CUTTING CHARGES PER CUT FOR STAINLESS STEEL (SS) Base Material (Thickness / Diameter)

Item Code Description Price
R11 upto 10 mm On Request
R12 Over 10 mm upto 20 mm On Request
R13 Over 20 mm upto 40 mm On Request
R14 Over 40 mm upto 60 mm On Request
R15 Over 60 mm upto 100 mm On Request
R16 Over 100 mm upto 200 mm On Request

CUTTING CHARGES PER CUT FOR DUPLEX STAINLESS STEEL (DSS) / Ni Base / Ti Base Material (Thickness / Diameter)

Item Code Description Price
R21 upto 10 mm On Request
R22 Over 10 mm upto 20 mm On Request
R23 Over 20 mm upto 40 mm On Request
R24 Over 40 mm upto 60 mm On Request
R25 Over 60 mm upto 100 mm On Request
R26 Over 100 mm upto 200 mm On Request

CUTTING CHARGES FOR FILLET WELD TEST PIECE PER CUT FOR CS, AS, Cu & Al Base Material

Item Code Description Price
S1 upto 10 mm thickness On Request
S2 Over 10 mm upto 20 mm thickness On Request
S3 Over 20 mm upto 40 mm thickness On Request
S4 Over 40 mm upto 60 mm thickness On Request
S5 Over 60 mm upto 100 mm thickness On Request
S6 Over 100mm upto 200 mm thickness On Request

CUTTING CHARGES FOR FILLET WELD TEST PIECE PERCUT SS / DSS / Ni / Ti Base Material

Item Code Description Price
S11 Upto 10 mm thickness On Request
S12 Over 10 mm upto 20 mm thickness On Request
S13 Over 20 mm upto 40 mm thickness On Request
S14 Over 40 mm upto 60 mm thickness On Request
S15 Over 60 mm upto 100 mm thickness On Request
S16 Over 100 mm upto 200 mm thickness On Request

MACHINING CHARGES PER IMPACT SPECIMEN (Diameter / Thickness)

Item Code Description Price
T1 Upto 10 mm On Request
T2 Over10 mm upto 20 mm On Request
T3 Over 20 mm upto 40 mm On Request
T4 Over 40 mm upto 60 mm On Request
T5 Over 60 mm upto 100 mm On Request
T6 Over 100 mm upto 200 mm On Request
T11 upto 10 mm(SS) On Request
T12 Over 10 mm upto 20 mm(SS) On Request
T13 Over 20 mm upto 40 mm(SS) On Request
T14 Over 40 mm upto 60 mm On Request
T15 Over 60 mm upto 100 mm On Request
T16 Over 100 mm upto 200 mm (SS) On Request
T21 upto 10 mm On Request
T22 Over 10 mm upto 20 mm (DUPLEX STAINLESS STEEL (DSS) / Ni / Ti) On Request
T23 Over 20 mm upto 40 mm(DUPLEX STAINLESS STEEL (DSS) / Ni / Ti) On Request
T24 Over 40 mm upto 60 mm(DUPLEX STAINLESS STEEL (DSS) / Ni / Ti) On Request
T25 Over 60 mm upto 100 mm(DUPLEX STAINLESS STEEL (DSS) / Ni / Ti) On Request
T26 Over 100 mm upto 200 mm (DUPLEX STAINLESS STEEL (DSS) / Ni / Ti) On Request
T31 Only notching of Impact Specimen(CS & AS) On Request
T32 Only notching of Impact Specimen(SS) On Request
T33 Only notching of Impact Specimen(DSS / Ni / Ti) On Request

General Terms

  1. GSTcharges extra on total billing amount.
  2. Rates not included in this price list will be furnished on request.
  3. Our charges are payable by DD / RTGS.
  4. Octroi, courier, fax and forwarding charges will be born bycustomer.
  5. For any site visit transportation cost will be extra.
  6. Second copy of certificate, per page Rs.50 extra.
  7. Top priority testing for out of turn/urgent testing will be charged 50% extra.
  8. Reports with NABL symbol will be charged 20% extra.
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